Custom Printed Rollstock

What is Custom Printed Rollstock Packaging?
Get Custom Printed Rollstock with DeerPak Industries
Manufacturers, co-packers and fillers in the food industry need packaging that is reliable and complies with all government regulations. Sturdy materials are more important than anything else, but qualities like the ease of use, efficiency, and affordability are also at the top of the list. And that is where rollstock packaging comes into play.
Rollstock refers to a long, continuous sheet of high-barrier laminated film that is formed on a roll around a cylindrical base and is used to package different food products, liquids, creams, and many other types of products. It is made out of a single roll of plastic film, which is then cut into the desired lengths and formed into numerous shapes and sizes. This packaging is then sealed, filled and a final seal is made to enclose them.
It is commonly used with horizontal or vertical form, fill, and seal (FFS) machinery, pouch equipment, or overwrap equipment to form customized bags and pouches that can be filled and sealed for airtight preservation of foods, liquids, chemicals, medical equipment, agricultural products, and more.
This type of packaging is increasingly popular in the food industry because it offers several advantages over other types of packaging. And its versatility when dealing with different products and food types is unmatched. Your custom artwork is printed onto the rolls, which are then cut to the required widths. At DeerPak Industries, we offer custom printed rollstock to fill your needs.

How is Rollstock Used?
DeerPak Industries with Dependable Usage of Custom Printer Rollstock
The packaging process with rollstock can be complex, but we have made steps to develop packaging that is easy to use and can protect everything. We also have experience designing packaging processes and can help ensure the integrity of your product throughout production and distribution by choosing the right substrates.
In general, printed rollstock can be used for many different products including cakes, cookies, cheese sticks or slices, sauces, wipes, sugar, salt & pepper and much more. The rollstock can also be cut into a variety of shapes depending on the product being packaged with rollstock film! It is a very flexible material to use and great for many different food items! On top of all that, it is a perfect alternative to carton and blister packs, which are items that pollute the environment more than necessary.
How Does it Work?
It is a roll of plastic film that can be printed and laminated. The rollstock is then fed into your packaging and filling machine where it fills and seals the package. Once sealed, the rollstock is cut at predetermined measurements following the eye-marks printed on the rolls. Individual pouches, sachets, sticks or bags of products ready for final inspection, packing and shipping! Our custom printed rollstock is perfect for many different food items.

8 Benefits of Custom Printed Rollstock
A Few Key Reasons to Use Custom Printed Roll-Stock as Your Flexible Packaging
Roll-stock is a versatile material that can take on many different forms. It can be engineered specifically to the chemical properties of the product it contains, the sensitivity of the product to oxygen, moisture or light, and the physical strength required of the package.
Here are 8 key benefits of using custom printed roll-stock.
1) It’s Cost-Effective
Producing larger-sized volumes of packaging with roll-stock can help to reduce costs because the form, fill, and seal machine or horizontal equipment creates the bag in line and produces less waste.
2) Simple Customization
Roll-stock can be formed into a wide variety of bag sizes and customized with resealable zippers, degassing valves, and more to ensure freshness.
3) Produces Packaging at Higher Speed & Efficiency
A higher volume of bags per minute can be produced using roll-stock and a form, fill, and seal machine compared to using preformed pouches. On top of that, machines have automatic weight control and weight checkers that increase efficiency compared to weighing products manually.
4) Shorter Lead-Time & Storage Space Savings
Compared to preformed pouches, roll stock has a significantly faster manufacturing turnaround time. This is due to the fact it doesn’t need to be converted into a package. Roll-stock leaves our facility in a cylindrical roll, which helps customers speed up their own processes and takes up little storage space at the same time.

More Roll-Stock Benefits
5) Superior Graphic Reproduction
Branding is essential for companies trying to stand out. Custom printed roll-stock can be easily customized with high-quality printing for vivid color and clarity. Or it can be printed with flexographic and digital printing to catch your customer’s eye.
6) Flexible Configuration
Roll-stock offers greater flexibility because it can be configured to run in a wide variety of different package sizes. Form, fill, and seal machines are also able to apply different features to roll-stock, including degassing valves, tin ties, reclosable zippers, fold-over bag tops, and more.
7) Prevents Oxygen Ingress
Like other forms of flexible packaging, roll-stock protects high-quality ingredients against moisture ingress and oxidation. It even has the ability to extend the shelf life of the product.
8) Suitable for Sterilization
Roll-stock can be easily sterilized with a peroxide bath compared to preformed pouches. This is due to the fact that the bag has not yet been formed, so the peroxide bath can quickly pass over film, covering the entire surface. Aseptic processing is especially important for applications like medical equipment and the food industry.

Why Custom Printed Rollstock Has Become So Popular
5 Reasons Why So Many Are Opting For Custom Printed Rollstock
There are a few reasons why custom printed rollstock packaging has become more popular in the food industry in recent years. Here are some of the reasons why this item has grown in popularity:
- It is easy to use and custom printing can fit any product or size requirement.
- Rollstock is a cost-effective way to package food products, and can often be more economical than other forms of packaging.
- Offers a high level of protection for food products, which helps to ensure that they stay fresh and safe.
- An environmentally friendly option since it uses less plastic than traditional packaging methods.
- Custom printed rollstock provides a great marketing opportunity for brands.
Get Custom Printed Rollstock
Rollstock packaging is essentially rolls of plastic film which are then cut into the desired lengths. Get custom printed rollstock from DeerPak Industries. For more information about our selection of products, please contact us today. When you reach out, we can discuss our custom printed rollstock capabilities.
